Thomas Global's industry leading engineering, manufacturing and support capabilities provide our products and customers with a competitive edge.  Pre-eminent in-country capabilities from two strategically located facilities in Sydney, Australia and Irvine, California - supporting our work in a diverse range of areas such as avionics design through major submarine electronic system upgrades.


Thomas Global maintains extensive engineering capabilities to support internal and external programs across a wide range of complex, mission critical aviation and defense electronics.  The Engineering department at Thomas Global is responsible for the design, development, integration, and testing for all of our programs and works closely with manufacturing and support teams over program lifecycles.

  • Systems Engineering
    • Aviation and defense systems architecture
    • Processor and display architecture
    • Requirements allocation and tracking
    • Optical design
    • EMI design
  • Electrical Engineering
    • System, graphics, and video processing design
    • FPGA design
    • Circuit tolerance analysis
    • Hardware integration
    • PWB design
  • Mechanical Engineering
    • Packaging design
    • AMLCD ruggedization design
    • Structural, vibration, shock, and thermal analysis
    • Environmental and EMI testing
  • Software Engineering
    • Code development and testing
    • Specialized I/O
    • Hardware/software integration
  • Reliability, Maintainability, Safety Engineering
    • Reliability predictions and analysis
    • Reliability development testing and screening
    • Failure analysis, reporting, and corrective action
    • Maintainability analysis, verification, and demonstration
    • Logistics and supportability analysis
    • Safety analysis and reporting


Thomas Global is a vertically integrated, Lean manufacturer with focus on the capability to procure material, assemble, and test all electronic and mechanical subassemblies used in military and commercial products and projects. Our modern, environmentally controlled facilities in Australia and the United States are compliant with key MIL-STDs and are AS:9100 certified.

Our state-of-the-art manufacturing facilities offer Class 100 clean rooms, build-to-print capabilities and low and high volume prototyping and production.


Thomas Global's deep product sustainment and MRO experience provides our customers with assured long term support.  We maintain FAA and EASA approved Part 145 repair stations in Australia and the United States, as well as defence approved support infrastructure in both locations. Our support operation can tailor services to meet custome requirements up to and including full reverse logistics.